Mechanical Properties, Biocompatibility, and Environmental Impact of Direct Printed Orthodontic Aligners - A Literature Review
DOI:
https://doi.org/10.17879/aods-2025-6214Keywords:
aligner, biocompatibility, mechanical properties, thermoforming, direct printingAbstract
AIM: The aim of this study was to perform a systematic review of the orthodontic literature regarding the mechanical properties of thermoformed aligners in comparison to direct printed aligners.
METHODS: This study searched German and English publications in PubMed and Scopus using Boolean operators to find articles on 3D-printed and thermoformed aligners, focusing on mechanical properties, biocompatibility, and environmental impacts. The search was limited to articles from the past 10 years. Publication types such as systematic reviews, comments, and conference abstracts were excluded.
RESULTS: A total of 606 potentially relevant studies were identified, of which 16 were included in the investigation after applying selection criteria based on the PICO research approach. Directly printed aligners demonstrated several advantages in biocompatibility, mechanical properties, and environmental impact. However, some studies indicated adverse effects of resin aligners, attributed to variations in the manufacturing process.
CONCLUSION: Within the limitations of this study, it was determined that three-dimensional printing technology offers numerous high-quality benefits compared to conventional thermoforming. The mechanical properties of 3D printed materials are influenced by the printing and post-processing methods, as well as the different 3D printers employed, leading to expected variations in their therapeutic effectiveness.
Downloads
Additional Files
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 Nikola Sophie Ortner
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
CC BY-NC-ND 4.0
Arch Orofac Data Sci publishes accepted articles under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International Licence (CC BY-NC-ND 4.0). By publishing under this licence, all authors agree to make their articles legally available for reuse, provided that appropriate credit is given to the original author(s). The licence permits others to copy and redistribute the material in any medium or format for non-commercial purposes only. However, if the material is remixed, transformed, or otherwise adapted, the modified version may not be shared. For further information, please visit CC BY-NC-ND 4.0
